Issue
Korean Journal of Chemical Engineering,
Vol.22, No.4, 628-634, 2005
A Simple Model for the Calculation of Entrainment in Flotation
.Theoretical and experimental studies have been performed to analyze the entrainment of both hydrophilic and hydrophobic particles in flotation. A new model is proposed for the entrainment based on the water recovery trend. Two sets of timed flotation experiments were carried out to validate the model. These experiments were realized with quartz and pyrite as the only mineral in the pulp and with various frother concentrations and pulp densities. The chemical conditions of the pulp were adjusted to float pyrite as hydrophobic and to depress quartz as hydrophilic mineral. The solids recovery for each size fraction and water recovery was measured in these experiments. The proposed empirical model equation was checked against experimental observations. It was observed that the model equation well represented the entrainment-water relationship. Since hydrophilic mineral recovery mainly depends on the entrainment, the data obtained from quartz only tests were first fitted to the entrainment equation. The fit for quartz data was found to be satisfactory. This shows that the proposed model could be used to define the behavior of hydrophilic particles in a batch flotation test. The same model was applied for pyrite only tests and contribution of entrainment to hydrophobic mineral recovery was calculated. The results provided accurate interpretation of hydrophobic mineral entrainment, which is difficult to directly measure.
[References]
  1. Ata S, Jameson GJ, Int. J. Miner. Process., 76(1-2), 123, 2005
  2. Bando Y, Kuze T, Sugimoto T, Yasuda K, Nakamura M, Korean J. Chem. Eng., 17(5), 597, 2000
  3. Bishop JP, White ME, Transpl. Immunol., 85, C191, 1976
  4. Bushell HG, Transactions, September, 266, 1962
  5. Engelbrecht JA, Woodburn ET, J. South African Mining and Metallurgy, 76, 125, 1975
  6. GORAIN BK, FRANZIDIS JP, MANLAPIG EV, Miner. Eng., 8(6), 615, 1995
  7. Gulsoy OY, Ersayyn S, Sahin F, "Modeling Water Recovery in Flotation", Innovations in Mineral and Coal Processing, VII. Mineral Processing Symposium, Eds. S. Atak, G. Onal, M. S. Celik, Proceeding Book, 315, 1998
  8. Johnson NW, McKee DJ, Lynch AJ, Trans. Am. Ins. Min. Metall. Pet. Eng., 256, 204226, 1974
  9. Jowett A, Br. Chemical Eng., 2(5), 330, 1966
  10. Kirjavainen VM, Int. J. Miner. Process., 27, 63, 1989
  11. Kirjavainen VM, Laapas HR, “A Study of Entrainment Mechanism in Flotation,” XVI International Mineral Processing Congress, Part B, Stockholm, Sweden, June 5-10; Forssberg, K. S. E. ed. Elsevier: Amsterdam, 665, 1988
  12. Laplante AR, Kaya M, Smith HW, Mineral Processing and Extractive Metallurgy Review, 5, 147, 1989
  13. Lee JE, Lee JK, Korean J. Chem. Eng., 19(4), 703, 2002
  14. Lee JE, Choi WS, Lee JK, Korean J. Chem. Eng., 20(5), 942, 2003
  15. Lynch AJ, Johnson NW, McKee DJ, J. South African Institute of Mining and Metallurgy, April, 349, 1974
  16. Rahal K, Manlapig E, Franzidis JP, Miner. Metall. Process., 18(3), 138, 2001
  17. Ross VE, Miner. Eng., 3(3/4), 245, 1990
  18. Savassi ON, Alexander DJ, Franzidis JP, Manlapig EV, Miner. Eng., 11(3), 243, 1998
  19. Subrahmanyam TV, Forssberg E, Int. J. Miner. Process., 23, 33, 1988
  20. Thorne GC, Manlapig EV, Hall JS, Lynch AJ, Modeling of Industrial Flotation Circuits, Flotation, Ed. M. C. Fuerstenau, A. M. Gaudin Memorial Volume. 2, 725, 1976
  21. Trahar WJ, Int. J. Miner. Process., 8, 289, 1981
  22. Warren LJ, Int. J. Miner. Process., 14, 33, 1985
  23. Zheng X, Franzidis JP, Johnson NW, Manlapig EV, Miner. Eng., 18(1), 51, 2004