Issue
Korean Journal of Chemical Engineering,
Vol.32, No.4, 597-608, 2015
Dynamic modeling and control of industrial crude terephthalic acid hydropurification process
Purified terephthalic acid (PTA) is critical to the development of the polyester industry. PTA production consists of p-xylene oxidation reaction and crude terephthalic acid (CTA) hydropurification. The hydropurification process is necessary to eliminate 4-carboxybenzaldehyde (4-CBA), which is a harmful byproduct of the oxidation reaction process. Based on the dynamic model of the hydropurification process, two control systems are studied using Aspen Dynamics. The first system is the ratio control system, in which the mass flows of CTA and deionized water are controlled. The second system is the multivariable predictive control-proportional-integral-derivative cascade control strategy, in which the concentrations of 4-CBA and carbon monoxide are chosen as control variables and the reaction temperature and hydrogen flow are selected as manipulated variables. A detailed dynamic behavior is investigated through simulation. Results show that the developed control strategies exhibit good control performances, thereby providing theoretical guidance for advanced control of industry-scale PTA production.
[References]
  1. Cincotti A, Orru R, Broi A, Cao G, Chem. Eng. Sci., 52(21-22), 4205, 1997
  2. Burri DR, Jun KW, Yoo JS, Lee CW, Park SE, Catal. Lett., 81(3-4), 169, 2002
  3. Jhung S, Korean Chem. Soc., 23, 503, 2002
  4. James DE, US Patent, 4,782,181 (1988)., 1988
  5. Kopnick H, Schmidt M, Brugging W, Ruter J, Kaminsky W, Ullmann’s Encyclopedia of Industrial Chemistry, Wiley (1992)., 1992
  6. Azarpour A, Zahedi G, Chem. Eng. J., 209, 180, 2012
  7. Brown PM, Myerson AS, AIChE J., 35, 1749, 1989
  8. Gaines S, Myerson AS, AIChE Symp. Ser., 78, 42, 1982
  9. Gaines S, Myerson AS, Part. Sci. Technol., 1, 409, 1983
  10. Zhang S, Zhou J, Yuan W, Chem. Reaction Eng. Technol., 24, 54, 2008
  11. Xing J, Qiao Y, Zhong W, J. Hangzhou Dianzi University, 30, 55, 2010
  12. Zhong W, Liu Y, Qian F, Luo N, Huang X, Xing J, Comput. Appl. Chem., 29, 374, 2012
  13. Raghavendrachar P, Ramachandran S, Ind. Eng. Chem. Res., 31, 453, 1992
  14. Huang HP, Lee HY, Gau TK, Chien IL, Ind. Eng. Chem. Res., 46(2), 505, 2007
  15. Lee HY, Huang HP, Chien IL, Ind. Eng. Chem. Res., 47(9), 3046, 2008
  16. Qian F, Tao LL, Sun WZ, Du WL, Ind. Eng. Chem. Res., 51(8), 3229, 2012
  17. Li SJ, Ind. Eng. Chem. Res., 48(13), 6358, 2009
  18. Huang XH, Zhong WM, Du WL, Qian F, Ind. Eng. Chem. Res., 52(8), 2944, 2013
  19. Li CF, Chin. J. Chem. Eng., 19(1), 89, 2011
  20. Sung SW, Lee J, Lee IB, Process Identification and PID Control, 1st Ed., Wiley (2009)., 2009
  21. Tatjewski P, Advanced Control of Industrial Processes, Structures and Algorithms, 1st Ed., Springer (2007)., 2007
  22. Richalet J, Rault A, Testud JL, Papon J, Automatica, 14, 413, 1978
  23. Clarke DW, Mohtadi C, Tuffs PS, Automatica, 23, 137, 1987
  24. Luyben WL, AIChE J., 43, 12, 1997
  25. Luyben WL, Ind. Eng. Chem. Res., 49(13), 6150, 2010
  26. Luyben WL, Ind. Eng. Chem. Res., 49(2), 719, 2010
  27. Zhou J, Zhang T, Sui Z, J. East China University of Science and Technology (Natural Science Edition), 32, 374, 2006
  28. Zhou J, Zhang T, Sui Z, J. East China University of Science and Technology (Natural Science Edition), 32, 503, 2006
  29. Tyreus BD, Luyben WL, Ind. Eng. Chem. Res., 31, 2625, 1992
  30. Aspen Technology, Inc. Aspen DMCplus Reference (2007)., 2007