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In relation to this article, we declare that there is no conflict of interest.
Publication history
Received July 6, 2025
Revised August 20, 2025
Accepted August 23, 2025
Available online January 25, 2026
articles This is an Open-Access article distributed under the terms of the Creative Commons Attribution Non-Commercial License (http://creativecommons.org/licenses/bync/3.0) which permits unrestricted non-commercial use, distribution, and reproduction in any medium, provided the original work is properly cited.
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Most Cited

Surfactant‑Free Stabilization of Oil Droplets Using a Viscoelastic Continuous Phase for Polymeric Microspheres

chchoi@yu.ac.kr
Korean Journal of Chemical Engineering, January 2026, 43(1), 289-295(7)
https://doi.org/10.1007/s11814-025-00550-w

Abstract

This study presents a surfactant-free microfluidic method for fabricating polymeric microspheres by utilizing the viscoelastic

properties of alginate solutions as the continuous phase. The high-viscosity alginate suppresses droplet coalescence

and maintains droplet integrity during flow, enabling stable single emulsions without the use of surfactants. Oil droplets

containing photocurable monomers are partially polymerized in situ under UV irradiation and subsequently cured through

post-polymerization to form structurally stable microspheres. Flow regime analysis reveals that droplet formation behavior

is controllable by adjusting the flow rates of the dispersed and continuous phases, leading to the production of monodisperse

particles with a coefficient of variation (C.V.) of 1.3%. The method is compatible with various monomers, including

ethoxylated trimethylolpropane triacrylate (ETPTA), poly(propylene glycol) diacrylate (PPGDA), trimethylolpropane triacrylate

(TMPTA), and poly(ethylene glycol) diacrylate (PEGDA), which forms hydrogel particles after curing. These results

demonstrate that viscoelastic stabilization can effectively replace conventional surfactant-based emulsification, offering a

biocompatible and broadly applicable platform for precision microsphere fabrication.

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