ISSN: 0256-1115 (print version) ISSN: 1975-7220 (electronic version)
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Conflict of Interest
In relation to this article, we declare that there is no conflict of interest.
Publication history
Received April 28, 2025
Revised July 21, 2025
Accepted July 23, 2025
Available online December 25, 2025
articles This is an Open-Access article distributed under the terms of the Creative Commons Attribution Non-Commercial License (http://creativecommons.org/licenses/bync/3.0) which permits unrestricted non-commercial use, distribution, and reproduction in any medium, provided the original work is properly cited.
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Most Cited

Porosity Control of Spherical Ni/Al2O3 Catalysts to Reduce Internal Diffusion Resistance for Enhanced Methane Dry Reforming Performance

Department of Chemical Engineering, Konkuk University
jbjoo@konkuk.ac.kr
Korean Journal of Chemical Engineering, December 2025, 42(14), 3533-3543(11)
https://doi.org/10.1007/s11814-025-00527-9

Abstract

Designing catalyst particles with high catalytic activity and low pressure drop across the catalyst bed remains a critical challenge

for the practical operation of dry reforming of methane (DRM) processes. In this study, the pore structure of spherical

Ni/Al2O3 catalyst particles was modified to reduce internal mass transfer limitations. The pore diameter and volume of the

spherical alumina supports were successfully controlled by varying the HCl treatment duration. The modified pore structure

resulting from HCl treatment significantly alleviated internal diffusion resistance, enhancing catalytic performance even

under short residence times. Ni/Al_12h catalysts which showed the largest mesopore diameter and pore volume exhibit significantly

enhanced catalytic performance in terms of CH4

and CO2

specific activity and H2

specific production rate under

high gas hourly space velocity (GHSV) (100,000 h −1) condition, due to reduced internal mass transfer limitation. And it

shows stable catalytic activity without any catalytic deactivation.

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