ISSN: 0256-1115 (print version) ISSN: 1975-7220 (electronic version)
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In relation to this article, we declare that there is no conflict of interest.
Publication history
Received February 28, 2025
Revised May 3, 2025
Accepted May 28, 2025
Available online December 25, 2025
articles This is an Open-Access article distributed under the terms of the Creative Commons Attribution Non-Commercial License (http://creativecommons.org/licenses/bync/3.0) which permits unrestricted non-commercial use, distribution, and reproduction in any medium, provided the original work is properly cited.
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Enhancing Active Site Density in Fe–NC Electrocatalysts via 2D Structural Engineering for Efficient Oxygen Reduction

Center for Hydrogen and Fuel Cells, Korea Institute of Science and Technology (KIST) 1Department of Energy Systems Engineering, Seoul National University, 2KHU‑KIST Department of Converging Science and Technology, Kyung Hee University 3Department of Energy Resources Engineering and Research Institute of Energy and Resources, Seoul National University 4Center for Nanoparticle Research, Institute for Basic Science (IBS), 5Division of Energy &Environmental Technology, KIST School, University of Science and Technology (UST)
ysj@kist.re.kr
Korean Journal of Chemical Engineering, December 2025, 42(14), 3395-3403(9)
https://doi.org/10.1007/s11814-025-00488-z

Abstract

Enhancing the active site density of metal–nitrogen–carbon (M–NC) catalysts is critical for improving their oxygen reduction

reaction (ORR) performance in proton exchange membrane fuel cells (PEMFCs). In this study, we report a two-dimensional

(2D) Fe–NC sheet catalyst designed to maximize active site exposure through structural engineering. Unlike conventional

three-dimensional (3D) Fe–NC catalysts, the 2D Fe–NC sheet exhibits a significantly higher surface area and increased

Fe–N4 site density, leading to enhanced ORR kinetics. The expanded electrochemical interface and improved active site

accessibility contribute to superior site utilization and mass transport properties. Electrochemical evaluations confirm that

the 2D Fe–NC sheet outperforms its 3D counterpart in ORR activity, demonstrating higher half-wave potential and turnover

frequency. Furthermore, PEMFC single-cell tests reveal that the 2D Fe–NC sheet achieves comparable performance to

previously reported M–NC catalysts, particularly when combined with 3D structures to mitigate aggregation effects. This

study highlights the importance of morphology engineering in optimizing M–NC catalysts for efficient PEMFC applications.

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