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In relation to this article, we declare that there is no conflict of interest.
Publication history
Received March 4, 2026
Revised March 13, 2026
Accepted March 16, 2026
Available online July 25, 2026
articles This is an Open-Access article distributed under the terms of the Creative Commons Attribution Non-Commercial License (http://creativecommons.org/licenses/bync/3.0) which permits unrestricted non-commercial use, distribution, and reproduction in any medium, provided the original work is properly cited.
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One-Step Emulsification Enables High Loading of Hydrophobic Drugs, But Not Transdermal Delivery: Phase-Inversion-Driven Double and Single Emulsions Stabilized by Silica Nanoparticles

Department of Chemical and Biomolecular Engineering, KAIST 1Department of Plastic and Reconstructive Surgery, Seoul National University Bundang Hospital
lionheo@gmail.com, sqchoi@kaist.ac.kr
Korean Journal of Chemical Engineering, July 2026, 43(9), 2491-2501(11)
https://doi.org/10.1007/s11814-026-00708-0

Abstract

Efficient transdermal delivery of hydrophobic small-molecule drugs remains a persistent challenge in dermatological 

therapeutics due to the limited solubility of active materials, stability of formulation, and the physical barrier posed by 

the stratum corneum. Here, we report a one-step emulsification strategy that enables the formation of water-in-oil-in-water 

(W/O/W) double emulsions and water-in-oil (W/O) single emulsions using silica nanoparticles as the sole stabilizer. A 

hydrophobic usnic acid derivative active material, usnic acid-cinnamic acid (UA-CA), was solubilized in aqueous solvents

by the precise control of the polarity by addition of organic solvents. The aqueous phase was then incorporated into 

emulsions through a vortexing step with oil phase without the use of surfactants or multi-step emulsification processes. 

By tuning the polarity and volume fraction, phase behavior was correlated with emulsion morphology, demonstrating 

phase-inversion-driven enclosure of the inner dispersed phase to form double emulsions. While stable double emulsions 

and single emulsions with high UA-CA concentrations were successfully fabricated, ex vivo porcine skin permeation 

experiments revealed negligible transdermal transport efficacy (Cpermeate/Cfeed<10–5) of the drug. These results highlights 

trade-off relationship between the emulsion stability and skin permeability, providing design principles for next-generation 

topical formulations.

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