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In relation to this article, we declare that there is no conflict of interest.
Publication history
Received July 21, 2025
Revised January 13, 2026
Accepted January 29, 2026
Available online May 25, 2026
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Environmentally Friendly Separation of Lithium and Cobalt from Spent Li-ion Batteries Using Water and Organic Acid Leaching

Department of Metallurgical & Materials Engineering, Sakarya University Engineering Faculty 1Sakarya University, Sakarya University Research and Development Center (SARGEM) 2Sakarya University Natural Resources and Waste Assessment Laboratory (DOKADEM)
figen.ozboz4@ogr.sakarya.edu.tr
Korean Journal of Chemical Engineering, May 2026, 43(6), 1813-1831(19)
https://doi.org/10.1007/s11814-026-00667-6

Abstract

This study proposes a sustainable and selective hydrometallurgical route for the recovery of lithium (Li) and cobalt (Co) from spent lithium-ion batteries (LIBs), integrating sodium sulfite-assisted sulfation roasting with water and organic acid leaching. The sulfation roasting process at 600 °C facilitated the transformation of LiCoO2 into soluble LiNaSO4 while preserving cobalt predominantly in oxide form. Subsequent water leaching at 50 °C selectively dissolved lithium (up to 74.4%), leaving cobalt in the residue. To achieve complete metal recovery, oxalic acid—a biodegradable and environmentally benign organic acid—was used as a leaching agent. Under optimized conditions (1 mol·L−1 oxalic acid, 90 °C, 90 min, S/L ratio 1/160), leaching efficiencies reached 99.96% for Li and 99.15% for Co. Notably, cobalt was recovered directly as a cobalt oxalate precipitate, while lithium remained in solution, eliminating the need for additional separation steps. In the water-leaching stage, lithium selectively dissolves while cobalt largely remains in oxide form. In the separate oxalic-acid leaching stage, both metals dissolve; however, cobalt immediately precipitates as cobalt oxalate whereas lithium remains soluble. Thus, although the two leaching approaches are independent processes, each exhibits a distinct Li/ Co separation behavior. Kinetic modeling revealed that nucleation and growth mechanisms, best described by the Avrami equation, governed the leaching behavior. This combined pyro-hydrometallurgical process offers a high-efficiency, lowimpact solution for critical metal recovery from LIB waste and represents a viable alternative to conventional mineral acid-based methods.

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