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- In relation to this article, we declare that there is no conflict of interest.
- Publication history
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Received September 29, 2025
Revised November 14, 2025
Accepted December 28, 2025
Available online April 25, 2026
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This is an Open-Access article distributed under the terms of the Creative Commons Attribution Non-Commercial License (http://creativecommons.org/licenses/bync/3.0) which permits
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Magnetite Reduction Kinetics Under H 2 and CO Atmospheres at High Temperature
https://doi.org/10.1007/s11814-025-00643-6
Abstract
Magnetite reduction using H 2 -CO-N 2 mixtures with varying H 2 /CO molar ratios (9:1, 5:5, and 1:9) were investigated over
a temperature range of 1400–1550℃ by thermogravimetric analysis (TGA). The results show that both increasing the
hydrogen content in the reducing gas mixture and elevating the reaction temperature signifi cantly accelerate the reduction
process. Analysis of peak distribution characteristics and interruption experiments indicate that the overall reduction
proceeds in two distinct steps: Fe 3 O 4 → FeO followed by FeO → Fe. Kinetic modeling demonstrates that these steps are
governed by diff erent mechanisms: the Fe 3 O 4 → FeO step is best described by a nucleation and growth model, while the
FeO → Fe step follows a phase-boundary controlled (contracting cylinder) model. Using the model-fi tting method, the
apparent activation energies (Ea) for Fe 3 O 4 → FeO were determined to be 73.65, 81.43, and 108.46 kJ/mol, and for FeO
→ Fe were 114.35, 118.32, and 130.08 kJ/mol, corresponding to H 2 /CO ratios of 9:1, 5:5, and 1:9, respectively. In addition,
the model-free (iso-conversional) method was applied to evaluate the variation of Ea with conversion. The obtained
activation energies for Fe 3 O 4 → FeO were 72.94, 89.62, and 97.27 kJ/mol, while those for FeO → Fe were 115.06,
118.86, and 122.74 kJ/mol under the same H 2 /CO ratios. The close agreement between values derived from both methods
confi rms the reliability of the kinetic analysis and provides robust insight into the reduction mechanisms of magnetite
under mixed H 2 –CO atmospheres.

