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In relation to this article, we declare that there is no conflict of interest.
Publication history
Received October 1, 2024
Revised January 16, 2025
Accepted March 6, 2025
Available online July 25, 2025
articles This is an Open-Access article distributed under the terms of the Creative Commons Attribution Non-Commercial License (http://creativecommons.org/licenses/bync/3.0) which permits unrestricted non-commercial use, distribution, and reproduction in any medium, provided the original work is properly cited.
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Comparison and Evaluation of Marginal and Internal Gaps in Zirconia Crowns Fabricated Using Additive Manufacturing with Top-Down Approach

Department of Chemical Engineering, College of Engineering, Integrated Engineering Major , Kyung Hee University 1Research Institute , 3D Controls Co. 2Department of Prosthodontics, School of Dentistry , Chonnam National University 3School of Robotics and Automation Engineering , Dongyang Mirae University
jangkj@3dcontrols.co.kr, tkyu@khu.ac.kr
Korean Journal of Chemical Engineering, July 2025, 42(8), 000042
https://doi.org/

Abstract

Zirconia crowns prepared by the milling method are successfully used for single anterior and posterior restorations. Incorrect

marginal fi t of zirconia prostheses can lead to cavities between the prosthesis and natural teeth, resulting in periodontal

disease. In this study, the marginal fi t of zirconia crowns manufactured by milling machine and top-down additive manufacturing

was compared and analyzed. Existing milling methods show excellent precision, but the fi t result might vary or

the precision would be lowered depending on the degree of use of the burr. In addition, diff erent results could be shown

depending on the limitations of the milling axis of CAD/CAM equipment or the compensation value of the milling bur. The

additive manufacturing method could solve all of these limitations because there is no consumption of cutting tools and

complex shapes are processed with a constant layer thickness. Furthermore, we confi rmed that the top-down approach in

3D printing could enhance precision in ceramic 3D printing.

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