Articles & Issues
- Conflict of Interest
- In relation to this article, we declare that there is no conflict of interest.
- Publication history
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Received November 28, 2024
Revised December 19, 2024
Accepted December 31, 2024
Available online July 25, 2025
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This is an Open-Access article distributed under the terms of the Creative Commons Attribution Non-Commercial License (http://creativecommons.org/licenses/bync/3.0) which permits
unrestricted non-commercial use, distribution, and reproduction in any medium, provided the original work is properly cited.
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Tandem Catalysis for Dehydrogenative Cracking of n -Butane to Light Olefi ns with Lower Production of Methane
https://doi.org/10.1007/s11814-025-00381-9
Abstract
Light olefi ns, such as ethylene and propylene, are the most widely used chemical monomers in the petrochemical industry;
they are currently produced mainly via naphtha steam cracking. Enhancing feed fl exibility for olefi n production is an important
strategy for improving the effi ciency of limited resources and increasing feedstock economics. LPG (liquefi ed petroleum
gas) is a relatively underutilized feedstock compared to naphtha because it is mostly used as a fuel to provide heat for the
process. We investigated a tandem catalytic dehydrogenation–cracking reaction to convert n -butane into olefi ns at moderate
temperatures, thus increasing its feedstock utilization. The tandem system used two types of catalysts: a Pt-based catalyst for
dehydrogenation and ZSM-5 for cracking. This enabled the sequential conversion of butane to butenes and the continuous
production of olefi ns with a lower production of methane. The effi ciency of the tandem reaction was maximized by studying
the optimal reaction temperature, relative reaction rate, catalyst ratio, and proximity eff ect of the catalyst layer. At 600 °C,
light olefi n yields of 34–37% were obtained via butane dehydrogenative cracking, which was 5 times higher than that of the
thermal cracking (6.8%) and 1.5 times higher than that of butane catalytic cracking (22.5%). In addition, an optimal reactor
design and process were proposed while considering the endothermic characteristics of dehydrogenative cracking and the
need for periodic catalyst regeneration. This study off ers a more effi cient and fl exible process for converting underutilized
LPG into valuable light olefi ns through tandem catalysis, improving resource utilization, reducing energy consumption, and
increasing olefi n yields.

