ISSN: 0256-1115 (print version) ISSN: 1975-7220 (electronic version)
Copyright © 2025 KICHE. All rights reserved

Articles & Issues

Language
English
Conflict of Interest
In relation to this article, we declare that there is no conflict of interest.
Publication history
Received September 18, 2024
Accepted January 2, 2025
Available online March 25, 2025
articles This is an Open-Access article distributed under the terms of the Creative Commons Attribution Non-Commercial License (http://creativecommons.org/licenses/bync/3.0) which permits unrestricted non-commercial use, distribution, and reproduction in any medium, provided the original work is properly cited.
Copyright © KIChE. All rights reserved.

All issues

Spent Lithium-Ion Battery Recycling: Multi-stage Synergistic Deep Removal of Impurities and Lithium Extraction

College of Environment , Shenyang University , Shenyang 110044 , China 1Normal College , Shenyang University , Shenyang 110044 , China 2School of Metallurgy , Northeastern University , Shenyang 110819 , China 3School of Chemical Safety , North China Institute of Science and Technology , Langfang 065201 , China
dy_liu1991@163.com
Korean Journal of Chemical Engineering, March 2025, 42(3), 621-632(12)
https://doi.org/10.1007/s11814-025-00382-8

Abstract

Nowadays, the recycling of spent lithium-ion batteries is a key concern in the energy fi eld. Among them, for the purifi cation

of Li-containing mother liquor, the targeted multi-means coupling impurity removal methods are mostly employed, which

however, inevitably lead to a Li loss of 3–5% and high costs. In this study, a multi-stage hydrolysis method, combining the

residual P and Al, Mg, Cu, Zn, Ni, Fe, forming hydroxide-phosphate co-precipitation for the synergistic impurity separation,

was adopted. Thermodynamic calculations show that Li + and Mg 2+ are insensitive to pH when pH < 10, and Al, Cu, Zn,

Ni, Fe behave similarly in nature. The impurities should be precipitated as: Fe 3+ > Al 3+ > Cu 2+ > Ni 2+ > Zn 2+ > Mg 2+ , with

phosphate precipitating fi rst, followed by converting into hydroxide as pH rising. Actual results showed that the order was

P > Fe & Al & Cu & Ni & Zn > Mg, and the process was divided into three steps, with separation points at pH = 2.37, 8.66,

and 11.00, respectively. All the impurity removal effi ciencies were close to 100%, the loss of Li was 1.74%. The optimal

conditions for Li 2 CO 3 precipitation were determined: an Na 2 CO 3 addition of 1.5 times the theoretical amount, a temperature

of 90 °C, a reaction time of 4 h, and a one-time addition of dosing method. Li precipitation effi ciency reaches 90.10%, with

a 99.95% purity. The results eff ectively reduced Li losses and provided a practically feasible basis for the industrial purifi cation

of Li-containing mother liquor.

The Korean Institute of Chemical Engineers. F5,119, Anam-ro, Seongbuk-gu, Seoul, Republic of Korea
TEL. No. +82-2-458-3078FAX No. +82-507-804-0669E-mail : kiche@kiche.or.kr

Copyright (C) KICHE.all rights reserved.

- Korean Journal of Chemical Engineering 상단으로