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- Conflict of Interest
- In relation to this article, we declare that there is no conflict of interest.
- Publication history
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Received September 18, 2024
Accepted January 2, 2025
Available online March 25, 2025
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This is an Open-Access article distributed under the terms of the Creative Commons Attribution Non-Commercial License (http://creativecommons.org/licenses/bync/3.0) which permits
unrestricted non-commercial use, distribution, and reproduction in any medium, provided the original work is properly cited.
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Spent Lithium-Ion Battery Recycling: Multi-stage Synergistic Deep Removal of Impurities and Lithium Extraction
https://doi.org/10.1007/s11814-025-00382-8
Abstract
Nowadays, the recycling of spent lithium-ion batteries is a key concern in the energy fi eld. Among them, for the purifi cation
of Li-containing mother liquor, the targeted multi-means coupling impurity removal methods are mostly employed, which
however, inevitably lead to a Li loss of 3–5% and high costs. In this study, a multi-stage hydrolysis method, combining the
residual P and Al, Mg, Cu, Zn, Ni, Fe, forming hydroxide-phosphate co-precipitation for the synergistic impurity separation,
was adopted. Thermodynamic calculations show that Li + and Mg 2+ are insensitive to pH when pH < 10, and Al, Cu, Zn,
Ni, Fe behave similarly in nature. The impurities should be precipitated as: Fe 3+ > Al 3+ > Cu 2+ > Ni 2+ > Zn 2+ > Mg 2+ , with
phosphate precipitating fi rst, followed by converting into hydroxide as pH rising. Actual results showed that the order was
P > Fe & Al & Cu & Ni & Zn > Mg, and the process was divided into three steps, with separation points at pH = 2.37, 8.66,
and 11.00, respectively. All the impurity removal effi ciencies were close to 100%, the loss of Li was 1.74%. The optimal
conditions for Li 2 CO 3 precipitation were determined: an Na 2 CO 3 addition of 1.5 times the theoretical amount, a temperature
of 90 °C, a reaction time of 4 h, and a one-time addition of dosing method. Li precipitation effi ciency reaches 90.10%, with
a 99.95% purity. The results eff ectively reduced Li losses and provided a practically feasible basis for the industrial purifi cation
of Li-containing mother liquor.

