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- Conflict of Interest
- In relation to this article, we declare that there is no conflict of interest.
- Publication history
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Received August 25, 2024
Accepted January 5, 2025
Available online March 25, 2025
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This is an Open-Access article distributed under the terms of the Creative Commons Attribution Non-Commercial License (http://creativecommons.org/licenses/bync/3.0) which permits
unrestricted non-commercial use, distribution, and reproduction in any medium, provided the original work is properly cited.
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Advanced Distillation Technologies for Dimethyl Ether Production: A Comprehensive Techno-economic Evaluation
https://doi.org/10.1007/s11814-025-00387-3
Abstract
Dimethyl ether is a promising alternative energy source to liquefi ed petroleum gas and diesel fuel due to its cleaner combustion
properties. However, dimethyl ether production from methanol typically suff ers from intense energy consumption, high
CO 2 emissions, and large costs. Advanced distillation technologies, particularly reactive distillation (RD) and dividing-wall
column (DWC), are potentially capable of addressing such issues. The present study evaluates the techno-economic performance
of those advanced distillation technologies by accounting for a complete set of reaction and separation functions
and an identical catalyst, i.e., Amberlyst-35, for each process confi guration. The use of a common catalyst ensures that the
identifi ed performance diff erences are attributable to the technology confi gurations themselves rather than the variations in
catalyst type. The fi nding interestingly suggests that the DWC scheme outperforms both conventional reactor-distillation
and RD schemes. The specifi c energy consumptions for the conventional, RD and DWC schemes are 1.74, 4.10 and 1.41 GJ/
ton, respectively, while the CO 2 emissions for those schemes are 0.09, 0.22 and 0.08 tons CO 2 /ton, respectively. The DWC
scheme off ers the lowest total annual cost, i.e., $1,601,733/year, followed by the conventional and RD schemes, which are
$1,844,407/year and $2,585,633/year, respectively.

