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In relation to this article, we declare that there is no conflict of interest.
Publication history
Received March 28, 2025
Revised March 28, 2025
Accepted June 11, 2025
Available online January 1, 1970
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High-Effi ciency Biocatalytic Production of Androsta-1,4-diene-3,17-dione via a Dual-Enzyme Coupling System in Escherichia coli

College of Pharmaceutical Science , Zhejiang University of Technology 1Zhejiang Xianju Pharmaceutical CO., LTD. 2Department of Respiratory Medicine , The Third Affi liated Hospital of Qiqihar Medical College
oozzmm@zjut.edu.cn
Korean Journal of Chemical Engineering, September 2025, 42(11), 2497-2511(15)
https://doi.org/10.1007/s11814-025-00503-3

Abstract

Androsta-1,4-diene-3,17-dione (ADD) is a key intermediate in the synthesis of various steroidal pharmaceuticals, but the

biocatalytic conversion of androst-4-ene-3,17-dione (AD) to ADD is limited by hydrogen peroxide (H 2 O 2 ), a byproduct that

inhibits the enzyme 3-ketosteroid-Δ1-dehydrogenase (KstD). This study aimed to improve the bioconversion effi ciency by

introducing catalase (katA) to decompose H 2 O 2 , thereby alleviating its toxic eff ects on the enzyme. The kstD 2 gene from

Mycobacterium neoaurum DSM 1381 was mutated using error-prone PCR to generate the KstD 2

ep variant, which was then

coupled with the katA gene in E. coli strains. The engineered strain E. coli BL21-pET28a-KstD 2

ep -L-katA exhibited the

highest catalytic effi ciency under optimized conditions, achieving a 98.6% conversion of 40 g/L AD to ADD in 14 h (optimized

conditions: 40 °C, pH 8.0, 40 g/L wet cell concentration, and 1:1 cosolvent HP-β-CD with AD). Fermentation in a

5L fermenter further increased the conversion to 98.2%, using 80 g/L AD in repeated batch feeding, signifi cantly improving

the conversion effi ciency compared to shake fl ask conditions. These results suggest that the coupled KstD 2

ep and catalase

system, along with optimized fermentation parameters, could provide an effi cient and scalable biocatalytic process for the

industrial production of ADD and related steroidal compounds.

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